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Old 11-04-2009, 09:34 AM
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Question Penn 309 Levelwind problem

My Dad died in early August and I have several of his reels.
They are quite old, at least 25-30 years.
The Penn 309 levelwind gets hung up on one side and stacks the line.
Otherwise, the reel seems fine.

Anyone know how to fix?
Think it may be a worn worm gear?
(say that 3 times real fast, LOL!)
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Old 11-04-2009, 10:12 AM
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Sounds like it may be the worm gear..Which should be an easy part to find/replace.. I would first give a good cleaning.. making sure both the worm, pawl, and upper guide channels are clean, and not causing it to bind..
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Old 11-04-2009, 10:17 AM
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Oops, thought I put it in, reel was cleaned and lubed AFTER I discovered the problem.
Still there....
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Old 11-04-2009, 10:22 AM
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Those are good reels, important parts are brass or some other substantial material. Best thing to do (imo) is remove the level wind junk, I did this on some 209's I have.
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Old 11-04-2009, 10:43 AM
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Quote:
Originally Posted by Provie63 View Post
Sounds like it may be the worm gear..Which should be an easy part to find/replace.. I would first give a good cleaning.. making sure both the worm, pawl, and upper guide channels are clean, and not causing it to bind..
He got it.

Should be a spare pawl under a screw cap on the reel also.
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Old 11-04-2009, 01:24 PM
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One other small item about level winds from any manufacturer... If you need to replace the worm gear, then you also need to replace the pawl. If one is screwed up so is the other. The good news is that the Penn worms and pawls will last a long time if cared for (kept clean and with a little light oil on the worm - avoid "3 in 1" oil at all cost, only use a quality gun lube like Gunslick or Breakfree).
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Old 11-04-2009, 08:57 PM
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http://store.scottsbt.com/42-209-Worm--P2400C229.aspx

http://store.scottsbt.com/47-109-Pawl-P2191C229.aspx

I would also get a drag set, dog and dog spring for each of your Penn conventional reels. Use a drag grease such as Shimano also. Pennparts has schematics for all Penn reels and great tips for working on them. alantani on this board is also very helpful and is THE expert on reels.

Last edited by eddy2419; 11-04-2009 at 09:25 PM.
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Old 11-05-2009, 06:25 AM
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Quote:
Originally Posted by eddy2419 View Post
http://store.scottsbt.com/42-209-Worm--P2400C229.aspx

http://store.scottsbt.com/47-109-Pawl-P2191C229.aspx

I would also get a drag set, dog and dog spring for each of your Penn conventional reels. Use a drag grease such as Shimano also. Pennparts has schematics for all Penn reels and great tips for working on them. alantani on this board is also very helpful and is THE expert on reels.
X2! Great reference source.
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Old 11-05-2009, 06:32 AM
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Look to see if there is a nylon gear for the level wind. That is generally the issue. You can order parts directly from Penn.

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