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Old 09-08-2010, 08:53 PM
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Default Yup, another Formula 233 resto/build PAINT!!! with pics...

Well I bought a 1981 F233 roughly a year ago with intentions of fixing it up enough to take fishing a few times out in the Gulf outside of Mexico Beach, FL. We bought a small home down there a few years ago and I have always wanted a boat of my own to be able to cruise the beautiful waters there, go fishing and just chill on the cape. I found this "project" on Craigslist somewhat local to me so I went and looked at it. I'm pretty handy and have had a few boats over the years but nothing that needed this much work. I knew it needed a floor and a restoration when I bought it so I wasnt scared of what was ahead of me and looked forward to getting it water ready so I jumped in with both feet. Here is a pic of when I brought it home, my wife gave me the, "are you serious?" look... I knew it had potential....





but it was hard for her to see the "potential". The previous owner had a short 20" shaft old school Evinrude on it that would barely touch the water. Thats the first thing I sold. It ran so I sold it on Craigslist for half of what I had invested in the "project" so far. Then I found a great deal on an aluminum trailer (again on Craigslist) and sold the POS painted galvanized roller trailer that came with the boat for the same amount of money the the new aluminum trailer cost. (I like Craigslist, you'll see a pattern...) So now in my mind I'm starting to see where this project is going. (my wife, still not so much...)



The twin 150's you see hanging on the back of the boat came from THT (not CL this time). They were on a submerged boat and locked up but dont worry, I sold them on Craigslist... and bought what I really wanted, a great running, well taken care of 2000 Yamaha 250 OX66 for roughly the same money. I thought twins on this boat might be too much even though I like the way they look.





Now on the to boat. It had been converted and had a nice flotation bracket on it when I bought it, thats really what caught my eye. But, the floor was soft in some spots and I knew I had to rip it up so the demo began...







I hate wet foam... there was lots of it and took a while to dig it all out. Luckily the gas tank had been replaced at some point in the boats life and it was in good shape. They had coated it in fiberglass resin before they foamed it in so all I had to do was sand and chip away resin to get down to bare aluminum. I pressure tested the tank and all was good so I coal tar'd it, got a new sender and set it aside...



I got right to work on the deck and unfortunately had to take up the cabin floor as well. I wasnt going to half ass it at this at this point. It had a few soft spots so out it came. I re-cored it and re-foamed the cavities with new foam.





There were a couple stringers the needed some attention so I repaired those and then then got ready to pour some new foam under the deck. I deleted the factory in deck storage/fish boxes because all they seem to do was hold water and did away with the gas tank hatch as it weighed more than I did as it was water logged... I wanted as much of a waterproof deck as possible and figured the fewer the screw holes and hatches the better.



I foamed the tank in, ran some drain lines for my port cooler seat, livewell, etc. and painted the bilge and got ready to deck the boat. I glassed the underside of the floor with a layer of 1708 and then bedded them to the stringers and foam with thickened epoxy and secured with a few stainless screw to ensure a good bond. I used Raka's non blushing epoxy for the entire build and couldnt be happier with their product.





Those pics were right before I epoxied 1708 tape for where the floor meets the hull sides. The armstrong hatch you see is to access the fuel hoses and sender. The entire deck got a layer of 1708 and 6 oz cloth. The bilge housed my two Rule 2000 GPH bilge pumps, freshwater holding tank and pump, raw water washdown pump, high water alarm, transducer, seacock, livewell pump, Racor fuel filter, etc...





I installed all that to make my life easier before the deck went down. All new fuel fill line, vent lines, feed lines were used. I didnt want to have any "what-ifs" the first time offshore with this girl and would feel most comfortable if everything was new. Now I had to turn my attention to the helm and cabin area. I found a great deal on Ebay for a blem cabin door from Albemarle. Bought that and made it work with my Formula...







Now I had a deadline approaching as I promised my "crew" (aka drinking buddies) I'd have this boat ready for the Mexico Beach Kingfish Tournament on August 28th... I still had a bunch of work to do...but when I make a promise I keep it. Here's the kicker... I had planned to use the radar arch that came on the boat until I found this F233 (on Craigslist)with a hardtop on it that I thought would look right at home on my boat. Here we are two weeks prior to the tournament and I decide I have to have this hardtop. (my wife thinks I'm crazy at this point and I blame it on THT) I live north of Atlanta and this boat is in Pensacola... Luckily I have the tow vehicle...



and decide, I got this.... I strike up the deal, borrow my buddies empty trailer to put my "project" on, put my boat in storage, hook up my empty trailer and head to P'Cola on a Saturday night around 8pm less than two weeks prior to the tournament I promised my buddies we would be fishing in...spent the night in the back seat of my F250 in a Lowes parking lot, met the seller the next morning at 8am, put the "new project boat" on my trailer, hand him the money, shake hands and head back to Atlanta...how my wife is still with me baffles me... Arrive at my home in Woodstock around 6pm and proceed to unbolt and rip the hardtop off the "new" boat and install it on mine the next day....



Now that I have a kickass hardtop with a crows nest the reality sets in that I have less than two weeks before we're supposed to be fishing and my boat is no where near ready to splash. I call in the troops and for a solid week and a half of late nights and long weekends and a few cases of Miller Lite, we got it ready to make the trip for the Tourney.







It's by no means finished and will take many more hours of fairing and sanding but I got it ready enough to feel comfortable enough to make the trip south so we could make the tourney. We had a great time shaking the "new" boat down and made some great memories. Caught plenty of Kings, sharks and a damn Trigger fish that hit a ribbonfish trolling! We didnt place but that didnt matter. It ran perfect and everything performed as it should and everything you guys said about these hulls is true. I ran 20-25 knots in 3-5 footers on the way in an passed many a bigger boat and all 4 guys on board my boat commented on how smooth our ride was. I have to download some pics from the trip and will add them to this thread but I am truly impressed with this hull and cant wait to finish it up and take my wife on a nice relaxing cruise to prove to her that her husband isn't really nuts... well maybe just a little... Is it bad that I really want to make a pilot house F233 out of the P'cola boat??? Maybe after the divorce.... J/K My wife has put up with my chit for 12 years and she is the best thing that has ever happened to me, aside from our beautiful 18 month old daughter. (note to self...send this link to wife...) Love you Honey!

Let me know what you think guys!
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1981 Formula 233 Sportsman, Flotation bracket with a single 250 ox66. Splashed 8/28/10 after a bunch of work. Check it out here:
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Last edited by deepbluedreamer; 08-08-2011 at 08:52 AM.
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Old 09-09-2010, 04:41 AM
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Pretty work my man...... Pilot house... I was thinking the same thing.. Maybe the next one.
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Old 09-09-2010, 06:26 AM
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Nice work, great piece.
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Old 09-09-2010, 06:53 AM
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Very nice. I am building my bought on the cheap as well and CL and ebay have been my friend. Looking forward to more.
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Old 09-09-2010, 07:01 AM
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Great write up! looks like you did a great job on the project!
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Old 09-09-2010, 07:44 AM
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Great job so far. I'm trying to find the time to finish up mine as well. I started with twin IO's converted to a single Yammy OX 250, now going to twin HPDI's.
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Old 09-09-2010, 11:51 AM
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Very cool setup. Would love to see more pictures!
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Old 09-09-2010, 12:29 PM
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Thanks guys! I've been pleased with the performance of the 250 ox 66. It jumped on plane fairly easy even with 5 big guys, loaded with gear, a couple coolers loaded with ice and a full tank of gas. The Bennett trim tabs were a great addition to the boat. I plan to paint the entire boat over the winter, inside and out. I've got a lot of finish work to do thats for sure but this feeling on the water made all the hard work worth it!
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1981 Formula 233 Sportsman, Flotation bracket with a single 250 ox66. Splashed 8/28/10 after a bunch of work. Check it out here:
http://www.thehulltruth.com/boating-...uild-pics.html

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Old 09-09-2010, 12:45 PM
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Dreamer, Where did you get the cuddy cabin door? I need on just like it. Thanks.
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Old 09-09-2010, 01:06 PM
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Quote:
Originally Posted by nitz View Post
Dreamer, Where did you get the cuddy cabin door? I need on just like it. Thanks.
Found it on Ebay actually for cheap, less than $125 if I remember correctly. It came from Albemarle as a factory blem but I can't find anything wrong with it. ?!? It worked out perfect even though I had to build up the top of the cabin area 1.5" where the door mounts because it was just a little taller than the original opening. I prefer the added height and when its faired in it will look like it came from the factory that way.
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1981 Formula 233 Sportsman, Flotation bracket with a single 250 ox66. Splashed 8/28/10 after a bunch of work. Check it out here:
http://www.thehulltruth.com/boating-...uild-pics.html

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Old 09-10-2010, 12:39 PM
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Very nice, talk about a speedy build. I am getting close to launch myself and cannot wait for the fall run of bass and blood on the decks!!
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Old 09-13-2010, 12:21 PM
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Very cool, keep us updated on the progress.
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Old 09-13-2010, 03:48 PM
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Nice job making the tourny, and your boat is looking great. What sort of perf. #'s are you seeing with the 250?
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Old 09-13-2010, 05:02 PM
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Hey deep blue, nice job. When you pulled the deck and repaired the stringers did you raise the deck level to make the boat self bailing. I've got a rebuild going and need to figure out deck height, the boat I bought sat on land so long I can't tell where the water line was. I plan to use a 250 on a bracket also, glad to hear it performs well with that motor, let me know what you did to the stringers. Keep the pics comming pure insperation for the rebuilders
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Old 09-17-2010, 08:53 AM
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Quote:
Originally Posted by kitebuz View Post
Nice job making the tourny, and your boat is looking great. What sort of perf. #'s are you seeing with the 250?

Thanks for the kind words! I haven't really used it enough yet to get decent numbers. The best I've seen so far top end is 47-48 mph according to my GPS with two guys in the boat and half a tank of fuel (50 gal). I was pleasantly surprised thinking the hardtop would kill my top end but that's plenty fast for what I'm doing with it. It seemed to have a nice cruise speed around 28-30 mph. Dont have any burn numbers yet, I have a Navman flow meter installed but havent even really paid attention to it yet. I'm headed over to Charleston with it this week and will be going out so I'll report back with some better numbers next week.
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1981 Formula 233 Sportsman, Flotation bracket with a single 250 ox66. Splashed 8/28/10 after a bunch of work. Check it out here:
http://www.thehulltruth.com/boating-...uild-pics.html

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Old 09-17-2010, 09:04 AM
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Quote:
Originally Posted by darn4 View Post
Hey deep blue, nice job. When you pulled the deck and repaired the stringers did you raise the deck level to make the boat self bailing. I've got a rebuild going and need to figure out deck height, the boat I bought sat on land so long I can't tell where the water line was. I plan to use a 250 on a bracket also, glad to hear it performs well with that motor, let me know what you did to the stringers. Keep the pics comming pure insperation for the rebuilders
You know I've heard that some of the later year boats had higher decks to begin with. I didnt raise mine from where it was from the factory (mines an 1981) but I did make it self bailing and am really glad I did. I took Hawkeyes advice and used a couple ping pong scuppers right under my bracket and they ended up being just slightly out of the water while at rest. Worked out perfect. My chines sit out of the water if the boats not too loaded down. I'll see if I cant find some pics. From what I've read the earlier boats (pre 77 maybe?) had about 1.5" lower decks. I cant verify that just relaying what I've heard. Good luck with your project and let us know how it goes!
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1981 Formula 233 Sportsman, Flotation bracket with a single 250 ox66. Splashed 8/28/10 after a bunch of work. Check it out here:
http://www.thehulltruth.com/boating-...uild-pics.html

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Old 09-17-2010, 09:25 AM
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nice results from a nice project, what type of wood are you using ?
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Old 09-17-2010, 11:43 AM
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Quote:
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nice results from a nice project, what type of wood are you using ?
Thanks! 3/4" marine from a local supplier, everything is done in RAKA's non-blush epoxy and I put a layer of 1708 on every board before it went down and tried to encapsulate everything in epoxy so hopefully wont ever have to do this again... (at least to this boat).
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1981 Formula 233 Sportsman, Flotation bracket with a single 250 ox66. Splashed 8/28/10 after a bunch of work. Check it out here:
http://www.thehulltruth.com/boating-...uild-pics.html

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Old 09-17-2010, 03:13 PM
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Excellent work!
Your wife should be proud of that progress!
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Last edited by YatYas; 09-17-2010 at 03:19 PM. Reason: typo
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Old 09-17-2010, 03:16 PM
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Hey DBD,

I see that you are in Woodstock and have the boat outside. I take it that you are in Towne Lake or else the HOA would be having a fit.


Nice work BTW.
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