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Old 09-21-2007, 08:22 AM
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Default When a CAT commits suicide

Our stbd main engine, a CAT 3516B HD long stroke rated @ 2575hp at 1600rpm had a crankcase explosion and through a rod threw the block. The parts on the table were found throughout the engine room and that hunk of metal is what is left of the piston.
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Old 09-21-2007, 08:26 AM
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Default Re: When a CAT commits suicide

super glue and duct tape a lot of glue
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Old 09-21-2007, 08:30 AM
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Default Re: When a CAT commits suicide

The engine is a total loss, there is no way to repair the block. Its less then 2 years old with only 8400hrs on it. The warranty just ran out in July so the company has to eat a $550,000 engine plus all the lost work time and labor costs.
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Old 09-21-2007, 08:36 AM
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Default Re: When a CAT commits suicide

OUCH!!!!!!!
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Old 09-21-2007, 08:38 AM
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Default Re: When a CAT commits suicide

I've never seen a cat do that, and I've owned a bunch of em in heavy equipment. But none of mine ever had 2500 hp either. Were you running wide open when
she blew. Usually when a cat lets go, you just get a shower of sparks out the exhaust. 8400 hrs on a cat engine that sees high rpms and load everyday is
pretty good though. That's about the average for a cat machine engine that works hard everyday. What type of boat was it in? A tug?
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Old 09-21-2007, 08:48 AM
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Default Re: When a CAT commits suicide

Wow, I thought I had a bad week...thats intense.
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Old 09-21-2007, 08:50 AM
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Default Re: When a CAT commits suicide

The engine was running @ about 1550 rpms and 84% load when it let go. The 3500 series are industrial rated this model is a B series with a MCR that allows it to be run @ 100% load and or rpm for 85% of the time. Not sure about the sparks but it sounded like someone threw a toolbox against the wall from the engine control room. 8400 hrs on this isn't much time at all. they are due for top end rebuilds @ 1200hrs, you can go 50% longer but performance and effiecny will suffer and the bottom end should be good til about 32000hrs. They are design to run 24/7 and they do. We have 3 of these engines for main propulsion and they are in a 390ft ship.
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Old 09-21-2007, 08:57 AM
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Default Re: When a CAT commits suicide

I bet Cat will be interested in finding out why this failure occurred. Have you contacted them? Cat is pretty good about MAJOR failure just out of warranty.
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Old 09-21-2007, 09:03 AM
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Default Re: When a CAT commits suicide

Quote:
Bugbuster - 9/21/2007 7:57 AM

I bet Cat will be interested in finding out why this failure occurred. Have you contacted them? Cat is pretty good about MAJOR failure just out of warranty.





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Old 09-21-2007, 09:36 AM
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Default Re: When a CAT commits suicide

Relax, all right? My old man is a television repairman, he's got this ultimate set of tools. I can fix it.

That was a thrown rod? Good thing it didn't impale somebody. Jeeeezus.
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Old 09-21-2007, 11:26 AM
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Default RE: When a CAT commits suicide

Couldnt you fix some of that with JB Weld?
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Old 09-21-2007, 11:37 AM
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Default Re: When a CAT commits suicide

Ram,

Glad to hear noone got hurt. My father's co. had a 3412 go that was out of warranty. Someone from G&R came out and CAT actually bought the engine back for analysis and if memory serves correct, new engine was @ 60%+ discount. Dont know if G&R works with these big'uns though... I know they have a shop in Atlantic City.

Good luck.
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Old 09-21-2007, 11:38 AM
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Default Re: When a CAT commits suicide

Hopefully you can work a deal out with Cat or at least meet somewhere in the middle with the repair.
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Old 09-21-2007, 11:48 AM
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Default Re: When a CAT commits suicide

I know that CAT will work with you. I work at Gregory Poole in Raleigh and these are some good folks. It's worth a shot.
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Old 09-21-2007, 12:40 PM
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Default Re: When a CAT commits suicide

That's the first time I've ever heard someone say "ONLY" 8400 hrs!

And in only 2 years. Did you ever shut them down? Heck thats 12 hrs a day 7 days a week.

Thats one heavily used motor, if they warranty it I'd be very surprised. Glad no one got hurt and keep us posted if they can find the cause I think we would all like to know.

Sorry this happened. Paul
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Old 09-21-2007, 01:51 PM
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Default Re: When a CAT commits suicide


that engine did not play around when it committed suicide! thats like taking 2 bottles of pill and shooting your self in the head while jumping off a bridge with a noose around your neck!
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Old 09-21-2007, 03:11 PM
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Default Re: When a CAT commits suicide

What boat was the engine in? Any pics?
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Old 09-21-2007, 04:09 PM
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Default Re: When a CAT commits suicide

Quote:
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390ft ship.
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Old 09-21-2007, 04:50 PM
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Default Re: When a CAT commits suicide

pics pics!!
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Old 09-21-2007, 05:11 PM
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Default RE: When a CAT commits suicide

It's fortunate no one was doing a engine room log for the book, when she threw the rod.
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