There was a report of similar problem with Mirage ? boats and they tied it to galvanic corrosion
I understand that the aluminum props are also prone to cavitation decay . . . but I don't know if that is your problem
When I got my 2 Volvos 18 or so months ago the service guy said that he would prefer not to sell me the aluminum props, wanted me to get the stainless . . . they charged me less than $100 per set . . . they apparently didn't want an issue
Sorry, but I do not possess more specific answers HOWEVER under the forums you will find SHIPYARD INDUSTRIES MARINE . . . SIM is a good fellow and he knows his Volvos . . . ask him the question