RE: Honda 90hp outboard questions...Help You are correct in your assumption: you need to remove the intake manifold along with the carbs. Disconnect the 2 throttle cables, the fuel lines, and the choke arm. Helpfull hint: When you try to lift out the manifold/carbs, you will think that you need to remove the small plate that held the throttle cables in place - DON't. Instead, remove the cover over the flywheel - with the top of the "clamshell" removed, the bottom can be bent up a little bit so you can remove the manifold/carb assembly. A word of advice, when you are reinstalling the manifold, hook up the cables, fuel lines and especially the choke arm BEFORE you bolt the manifold back on. The only part you should need is an intake manifold gasket.
Good luck, I've done this dozens of times and after a while you get pretty good and fast at it.
__________________ "I only respond to Honda posts"
Specialty Marine 
26' Blackwatch - twin Honda BF225's |